The modeling of the electrical conductivity of polymer composites rein
forced with conductive fibers is investigated. Existing models general
ly can be divided into percolation theories and non-percolation theori
es. The basis of the percolation theory is the fact that the conductiv
ity of the composite increases dramatically at a certain fiber concent
ration called the percolation threshold. This theory can be used to mo
del the behavior of the composite or to predict the percolation thresh
old itself. Non-percolation theories include terms, which account for
microstructural data such as fiber orientation, length, and packing ar
rangement. A comparison of experimental data with predictions from the
various models reveals that only the percolation theory is able to ac
curately model the conductive behavior of an actual composite. Two alt
ernative new models, which predict the volume resistivity of a composi
te using microstructural data, are evaluated. The first model relates
resistivity to the concentration and orientation of the fibers, while
assuming perfect fiber-fiber contact. The relationship between resisti
vity and fiber concentration predicted by the model is in qualitative
agreement with actual data, and predictions of the anisotropy in volum
e resistivity compare well with experimental results. The second model
accounts for the effect of fiber-fiber contact and fiber length on co
mposite resistivity. Predictions are in excellent agreement with exper
imental data for polypropylene composites reinforced with nickel-coate
d graphite fibers.