Investigations into the fretting behaviour of the AlSi7Mg-T6 aluminium
alloy are presented in this paper. With regard to the surface finishi
ng conditions of the material, two types of specimen were considered:
(i) machined and (ii) machined and shot peened specimens. The research
was focused on investigations into the influence of the number of cyc
les, normal load (contact pressure) and the amplitude of slip on the f
retting behaviour of the material. Fretting tests were performed under
various running conditions with regard to normal load levels and slip
amplitudes. The coefficient of friction between the surfaces at the f
retting junction was continuously recorded. The fretting damage on che
aluminium specimens was studied by means of microscopic and EPM analy
ses. With regard to the evolution of coefficient of friction curves, t
wo modes of fretting process were identified. They differ in the trans
ition from the initial phase to the steady-state fretting regime and d
epend primarily on the severity of the running conditions and the mate
rial properties. In general, higher values of the coefficient of frict
ion were observed with machined and shot peened specimens as compared
with those which were machined. It was found that for a given normal l
oad, the coefficient of friction increases with an increased amplitude
of slip while, for a given amplitude of slip, it decreases with an in
creased normal load. (C) 1997 Elsevier Science S.A.