Operations such as precasting and repair of concrete can benefit signi
ficantly from rapid strength development. Previous investigations have
shown that microwave curing is an effective means to develop high ear
ly strength in concrete. Moreover, with certain combinations of proces
sing parameters (including microwave power, application time and durat
ion of microwave), the later age strength (at 7 days) can be comparabl
e to that of specimens cured at room temperature. The present investig
ation illustrates how optimal processes, which provide high strength a
t both the early and later stage, can be obtained with the help of fee
dback temperature control. Using 0.4 w/c ratio concrete as an example,
the optimal power history (in terms of a continuously varying curve)
is identified. To enable processing with low cost microwave generators
(such as the ones in the domestic oven), the optimal power curve is a
pproximated with discrete power levels. The discretized optimal power
is found to give very good results for concrete with 0.4 w/c and below
. Compared with the use of fixed power, the use of variable discrete p
ower can provide better combinations of early age and long term streng
th with less energy consumption. As examples, at the early age of 4.5
hrs, compressive strength of 29.5 MPa and 35.4 MPa are achievable with
w/c equal to 0.40 and 0.325 respectively. In both cases, the strength
at 7 day shows no deterioration compared with specimens cured at room
temperature. (C) 1997 Elsevier Science Ltd.