In this paper the impact of the state of barrel-laminate adhesion on t
he PTH and via stresses is investigated. A representative PTH and a re
presentative blind via in a printed wiring board are used as demonstra
tion vehicles. Transient heat conduction and nonlinear elastic-plastic
-contact finite element analyses are carried out on PTHs and vias unde
r the extreme conditions of perfect and zero barrel-laminate adhesion.
In general, the maximum equivalent plastic strains in PTHs and vias w
ith strong barrel-laminate adhesion are not large enough to fracture t
he plating. Fracture is possible at or near the innerplane junction wh
en barrel-laminate adhesion is lost. The possibility of plating fractu
re in a blind via is strongly dependent on the tolerances in manufactu
ring process parameters such as drill depth and laminate thickness.