Chemical balances for the soluble elements sodium, sulphur, potassium
and chloride are standard calculations in the design of kraft mills us
ing either ECF or TCF bleaching sequences. For reduced water use mills
, and for closed-cycle mills, these standard balances are enhanced by
including non-process-elements in the analysis. Alternative water use
reduction schemes must be evaluated in order that the most desirable p
rogram may be implemented. This requires some knowledge of che fundame
ntals of closed-cycle design. Closed-cycle design considerations are i
llustrated using a series of seven Case Studies following a design app
roach which considers: effluent volume reduction and heat balance issu
es; chemical balance and recovery cycle issues; and finally the dynami
c balance, control behavior and economic optimization.