Identification of the optimal production sequence and allocation of ma
chining tolerance are important activities in process planning for red
ucing production cost. This paper presents an approach that is capable
of determining the optimal production sequence and its optimal proces
s tolerance to achieve the minimum production costs. A new mathematica
l model, representing the cost-tolerance relationships and showing sig
nificant accuracy improvement over existing models, is introduced to a
llocate process tolerance. Stock allowance constraints on the selected
switching tolerance are also considered to yield practical solutions.
A prototype system for hole-making components is used to verify and e
valuate the effectiveness of the new approach. (C) 1998 Chapman & Hall
.