A computational model for flow in a simplex nozzle has been establishe
d to predict the characteristics of the liquid sheet emanating from it
, An important aspect of the numerical method is the accurate tracking
of the liquid/gas interface. Because the interface geometry is not kn
own a priori, it must be determined as part of the solution, The arbit
rary-Lagrangian-Eulerian numerical method with finite volume formulati
on was employed for this purpose, To validate the computational and nu
merical modeling, experiments have been conducted on a large-scale noz
zle using flow visualization techniques, The gas/liquid interface loca
tions inside the nozzle, as well as just downstream of the orifice, ha
ve been determined for a range of mass how rates and injector geometri
es. Using these measurements, the liquid film thickness and angle of t
he liquid sheet has been determined. Comparisons of the computational
predictions with the experimental measurements show excellent agreemen
t, Results indicate that the current theoretical correlations based on
inviscid flow assumptions underestimate the film thickness and overes
timate the spray angle significantly in large scale nozzles, It was fo
und that an increase in the atomizer constant K [=A(p)/(D(m)d(o))] res
ults in decreasing the spray angle and increasing the liquid film thic
kness, where A(p) is the total swirl slot area, D-m is the effective s
pin chamber diameter, and d(o) is the orifice diameter, The discharge
coefficient also increases with the atomizer constant.