Purpose: This study is a retrospective chart review designed to evalua
te the incidence and reasons for removal of plates and screws after Le
Fort I osteotomy. Patients and Methods: The study sample consisted of
patients who underwent Le Fort I osteotomy at the University of Calif
ornia, San Francisco, and Northwestern University in Chicago between D
ecember 1985 and December 1994. All patients in the study were treated
with internal fixation using 2.0-mm plates and screws. All data were
obtained from medical records and operative reports. The following int
raoperative variables were evaluated: hardware material, plate size an
d shape, plate location, screw size, graft material, and intraoperativ
e complications. For patients requiring removal of hardware, the numbe
r, location and type of plates and screws removed were recorded, as we
ll as the reasons for removal. Results: A total of 738 plates were pla
ced in 190 patients. Twenty-one of the 190 patients (11.1%) had at lea
st a portion of the hardware removed because they either requested rem
oval or required removal secondary to complications related to the pla
te or screw. This represented 70 of 738 plates (9.5%). The percentage
of titanium plates removed was greater than the percentage of Vitalliu
m plates removed. The reasons for removal included pain, palpation by
the patient, sinusitis, temperature sensitivity, infection, and patien
t request. Conclusion: Only a small number of patients (10.6%) develop
complications from plates or screws that required their removal. In e
ach case, prompt removal constituted adequate management.