An alternative average Reynolds equation for use under conditions of l
arge fractional contact area is proposed. The flow factors for this fo
rm of the equation are calculated for a variety of longitudinal surfac
es and the results are shown to be relatively insensitive to the initi
al height distribution. Pressure and shear flow factors for the Christ
ensen height distribution and a variety of Peklenik surface pattern pa
rameters are also derived from the work of Patir and Cheng, Lo and Tri
pp. These are representation by semi-empirical equations over the full
range of contact conditions. The implications of the results, with re
spect to the lubrication of metal forming processes is discussed.