This paper describes an effective pedagogical approach to teaching des
ign for assembly (DFA). DFA is a well-established technique for reduci
ng the difficulty of assembling a product through identifying design c
hanges. DFA has significant direct and indirect benefits to reducing t
he manufacturing cost of a product, improving its reliability and ease
of service, and simplifying the entire manufacturing system. The peda
gogical approach described emphasizes hands-on learning. The hands-on
activities arise through exposing students to the concepts of DFA thro
ugh disassembling industrial products. The approach includes lectures,
a laboratory, and an examination. The educational material is appropr
iate for mechanical, industrial, manufacturing, or interdisciplinary e
ngineering education.