Explosive interactions between molten aluminum and water are being stu
died at the Oak Ridge National Laboratory to determine the causes of e
xplosion triggers and the extent of protection provided from various c
oatings in order to develop a fundamental, cost-effective methodology
for prevention. The study includes experimentation and mathematical mo
deling of the interactions between molten metals and water on various
coated and uncoated surfaces. Phenomenological issues related to surfa
ce wettability, gas generation from coatings, charring of coatings, in
ertial constraint, melt temperature, water temperature, and external s
hocks are being investigated systematically to gage their relative imp
act on the triggerability of surface-assisted steam explosions. A phys
ics-based novel prevention methodology based on enhancing system stabi
lity via air (gas) injection at vulnerable locations has been develope
d and tested at Oak Ridge National Laboratory.