Microbial fermentation is an important technology for the conversion o
f renewable resources to chemicals. In this paper, we describe the app
lication of metabolic engineering for the development of two new ferme
ntation processes: the microbial conversion of sugars to 1,3-propanedi
ol (1,3-PD) and 1,2-propanediol (1,2-PD). A variety of naturally occur
ring organisms ferment glycerol to 1,3-PD, but no natural organisms fe
rment sugars directly to 1,3-PD. We first describe the fed-batch ferme
ntation of glycerol to 1,3-PD by Klebsiella pneumoniae. We then presen
t various approaches for the conversion of sugars to 1,3-PD, including
mixed-culture fermentation, cofermentation of glycerol and glucose, a
nd metabolic engineering of a ''sugars to 1,3-PD'' pathway in a single
organism. Initial results are reported for the expression of genes fr
om the K. pneumoniae 1,3-PD pathway in Saccharomyces cerevisiae. The b
est naturally occurring organism for the fermentation:of sugars to 1,2
-PD is Thermoanaerobacterium thermosaccharolyticum. We describe the fe
rmentation of several different sugars to 1,2-PD by this organism in b
atch and continuous culture. We report that Escherichia coli strains e
ngineered to express either aldose reductase or glycerol dehydrogenase
convert glucose to (R)-1,2-PD. We then analyze the ultimate potential
of fermentation processes for the production of propanediols. Linear
optimization studies indicate that, under aerobic conditions, propaned
iol yields that approach the theoretical maximum are possible and CO2
is the primary coproduct. Without the need to produce acetate, final p
roduct titers in the range of 100 g/L should be possible; the high tit
ers and low coproduct levels should make product recovery and purifica
tion straightforward. The examples given in this paper illustrate the
importance of metabolic engineering for fermentation process developme
nt in general.