Objective: To investigate the potential for embolisation, due to the p
iercing of suspect rubber seals ('coring') of intravenous (IV)-solutio
n bottles by the sharp (plastic, non-patient end) spike of commonly us
ed infusion sets. Methods: The suspect seals of 50 bottles were pierce
d with an infusion-set spike and the respective solutions were examine
d for visible particles, filtered and the filtrate examined both macro
scopically and microscopically. As controls, 36 IV-solution bottles of
other brands with pierced seals and 10 units of the suspect brand wit
h unpierced seals were examined in the same way. Results: Macroscopic
and microscopic particles (maximum longest axis > 1 mm), including fib
rils, were invariably present in the solutions from bottles with pierc
ed suspect seals, but no such debris was detected in the control solut
ions. Conclusions: The defectively packaged solutions (from B. Braun)
have been used extensively in at least 21 different countries during t
he past decade and, unknown to clinicians, constituted a source of pot
ential rubber emboli. The multinational manufacturer responsible has l
argely rectified the fault. Discovery of such defects requires prompt
reporting to relevant government departments and the manufacturer, so
that appropriate action may be taken nationally and internationally. G
ood manufacturing practice and drug regulatory surveillance should ext
end to the way in which the final packaged forms are used.