In the conventional Hot Water Extraction Process bitumen is separated
as a froth that is then diluted with naphtha and subjected to two stag
es of centrifugation. The resulting bitumen solution still contains re
sidual water, dissolved salts and mineral solids. Before upgrading the
solvent and other volatile components are removed by topping at 524 d
egrees C. The salts and mineral solids remain with topped bitumen; the
ir presence can lead to serious operational problems in the bitumen up
grading process. In the present work the solids associated with bitume
n (BS) have been identified as mainly ultra-fine (nano sized) aluminos
ilicate clays coated with strongly bound toluene insoluble organic mat
erial having ''asphaltene characteristics''. It is proposed that these
ultra-fine clays with their strong tendency to collect at oil-water i
nterfaces, are the key component responsible for the presence of intra
ctable water and associated salts in bitumen froth.