This paper presents an investigation of the durability of two aluminum
-epoxy adhesive systems by means of open-faced peel specimens. A peel
analysis model was used to determine the fracture energy from the peel
data. Both wet and dry peel tests were conducted in order to distingu
ish between the reversible and the permanent effects of water. The eff
ects of water on the cohesive properties of the adhesives were also as
sessed by tension tests. It was found that, for the two-part epoxy adh
esive, which plasticized to a large extent, the Feel testing should be
carried out in a dry state to assess the interfacial weakening. It wa
s also observed that the two-part adhesive was much stiffer in the dry
, degraded state, and it was important to take account of such permane
nt changes in the cohesive properties associated with water uptake whe
n determining the fracture energy from the peel data. In contrast, the
one-part epoxy system did not suffer from appreciable cohesive change
s, either reversible or permanent. In this case, both wet and dry fail
ure loci were interfacial, and some of the interfacial damage was foun
d to be reversible. Finally, surface analyses of the peel failure surf
aces were carried out, and the formation of micro-debonds was identifi
ed as a possible mechanism of degradation for the two-part system.