In this paper we show that computer usage not only improves the reprod
ucibility of the mixing cycle, but also by monitoring the rotor speed
and the thermal exchanges, the mixing becomes more consistent. For an
EPDM with a bimodal molecular weight distribution, a high green streng
th and a fast carbon black dispersion, we have used advanced control o
f the mixing energy to show how the batch to batch reproducibility of
a 70 Shore A compound is improved. It results in reducing the compound
Mooney viscosity variation to less than that of the EPDM raw material
. Therefore a tighter control of the rheology of the different mixed b
atches is obtained. This leads to better productivity by more consiste
nt extrusion and lower scrap level.