An inclined section of a carbon steel sparge line (I-in. [2.5 cm] outs
ide diameter) with intermittent flow (similar to 10-s cycles) from a l
and-based steam boiler system had suffered failure after only 18 month
s in service. The area of failure occurred near the line's outlet to a
4-in. (10-cm) condensate collection line. The sparge line had severe,
jagged pitting along the upper half of the steamside surface near the
4-in. line. There were wall perforations near the sparge line/collect
ion line joint, with pitting gradually decreasing over a 1-ft (30-cm)
distance away from the joint. This article discusses the failure evalu
ation and possible methods to contain the condition.