Multi-layered round carbon particles (onions) containing tens to hundr
eds of thousands of atoms form during electron irradiation of graphite
. However, theoretical models of large icosahedral fullerenes predict
highly faceted shapes for molecules with more than a few hundred atoms
. This discrepancy in shape may be explained by the presence of defect
s during the formation of carbon onions. Here, we use the semi-empiric
al tight-binding method for carbon to simulate the incorporation of pe
ntagon-heptagon defects on to the surface of large icosahedral fullere
nes. We show a simple mechanism that results in energetically competit
ive derivative structures and a global change in molecular shape from
faceted to round. Our results provide a plausible explanation of the a
pparent discrepancy between experimental observations of round buckyon
ions and theoretical predictions of faceted icosahedral fullerenes.