A simple method for tuning controllers in a cascade system is presente
d. In this method, all the relations that facilitate the tuning proced
ures are well prepared in terms of figures or simple equations. Using
these figures and equations, the controller tuning for different confi
gurations of cascade systems becomes easy and straightforward when pro
cess models are available. On the other hand, when process models are
not available, a simple method that uses one single run of step input
experiment to develop such models is proposed. Based on these developm
ents in the controller tuning and process models, an autotuning system
that uses relay feedback is presented. Unlike the existing autotuning
systems, this proposed system conducts identification and controller
tuning in a decoupled manner. As a result, no excessive trial-and-erro
r efforts for modeling, and tuning are required. Simulation results sh
ow the potential usage of such a method. It is interested to see that
the resulting systems have almost compatible responses to those system
s which have been designed optimally in one way or another as reported
in the literature. It is not, however, the purpose of this article to
emphasize on obtaining superior performance to all other existing met
hods, but to emphasize on its effectiveness and simplicity for applica
tion.