The characterization of industrial slurries and emulsions has traditio
nally relied upon off-line measurements of particle size and shape. Re
cent advances in sensor technology have made it possible to implement
in-line particle characterization on a number of industrial processes,
including comminution, crystallization, and emulsification. This pape
r presents several recent applications of two in-line instruments deve
loped in our laboratory: an ultrasonic instrument used to monitor part
icle size in slurries during milling operations and to determine dropl
et sizes in emulsions, and a new in-line video camera for observing th
e morphology of crystals produced in a commercial process.