The design and operational characteristics of conveyor-belt dryers con
stitute an important field of chemical engineering, which is still gov
erned by empiricism. In this work, both aspects were studied in a stra
ightforward way based on mathematical reasoning. A mathematical model
describing the convective drying process was developed. Design procedu
res aimed at the determination of optimum equipment arrangement, size
and operational characteristics for conveyor-belt dryers were carried
out by optimizing the total annual cost of each equipment arrangement
for a given production capacity. All dryer arrangements were compared
by evaluating optimum configurations for a wide range of production ca
pacity values. Once the dryer configuration was specified, its operati
onal performance was evaluated by comparing the optimum operational co
st versus production capacity for a specific optimum designed structur
e. An example covering the drying of sliced potato is included to demo
nstrate the performance of each design case, as well as the effectiven
ess of the proposed approach. (C) 1998 Elsevier Science S.A.