The effect of low consistency refining on pulp quality and energy cons
umption were examined on an industrial scale. First, comparisons were
made between a two stage high consistency refining (Primary [Pr] + Sec
ondary [Sc]) sequence followed by a low consistency refining (LCR) seq
uence, and a two stage conventional refining (Pr + Sc) sequence. Test
results showed a 5% energy saving in favor of the three stage refining
(Pr + Sc + LCR) sequence with pulp quality equal to conventional refi
ning (Pr + Sc). The addition of LCR in the third stage increased refin
ing productivity by 10%.Other refining tests were carried out with a h
igh consistency (Pr) refining stage followed by a low consistency refi
ning (LCR) stage (Sc). Results showed a specific energy reduction of 1
2% for the two stage (Pr + LCR) refining process as compared to the co
ntentional high consistency refining process. However pulp quality was
10% lower than the conventional process. By optimizing primary refini
ng plates pulp quality could be increased. Further tests for two stage
refining (rejects + LCR) of pulp rejects were carried out and results
compared with these obtained using conventional high consistency refi
ning of rejects. The tests showed energy savings of 7 to 10% in compar
ison with conventional refining of rejects. However these energy savin
gs had a negative effect on pulp quality.