This study evaluated the feasibility of laser consolidation for improv
ing the properties of the plasma-coated layer. Furthermore, the mechan
ism of the degradation sequence of the chrome carbide layer applied on
the turbine blades was postulated. The laser consolidation could be s
uccessfully applied for improving the surface properties of the plasma
-coated blade if the proper conditions were carefully chosen. The cons
olidated layer had erosion and corrosion resistance and a bond strengt
h superior to those of the as-plasma-coated layer. The properties of t
he consolidated layer were strongly dependent upon the degree of dilut
ion, especially on the Fe pick-up from the substrate. The degradation
of the plasma coating layer was thought to be a result of the repeatin
g action of the solid particle erosion, corrosion penetration through
the pores and oxide films formed along the interlayer surface and impa
ct spalling. (C) 1998 Elsevier Science S.A.