This paper presents a general design methodology for manufacturing cel
ls. The approach makes use of the observation that 85% of the producti
on demand of a manufacturing facility can be attributed to 15% of the
products manufactured in the facility. This logic was extended to manu
facturing cell design. Specifically, within a part family, those parts
that have a high steady demand should be placed in cells that are con
figured and operated similar to a flow line. Those part numbers within
the family that have little demand should be assigned to cells design
ed to operate more as a job shop. In this way, a manufacturing cell th
at is designed to serve both the high and low demand components will n
ot be impeded by imposed constraints resulting from demand or processi
ng time considerations for individual parts within the family. The aut
hor presents a ten step approach for analysis and design of such cells
after initial machine-component groupings have been formed. (C) 1998
Published by Elsevier Science Ltd. All rights reserved.