The effect of mixing bread doughs under partial vacuum, as practiced i
n the Chorleywood breadmaking process, was studied. The void fraction
of air and bubble size distributions in doughs were measured, as well
as baked loaf volumes, from doughs mixed in several Tweedy-type mixers
. Both the void fraction of air and loaf volumes decreased as mixing p
ressure was reduced. Bubble size distributions did not appear to vary
significantly, but the number of bubbles per unit of dough volume decr
eased with reduced mixing pressure. A mechanism explaining how mixing
at reduced pressure produces fewer bubbles and how fewer bubbles trans
late into a finer crumb structure in the baked loaf is presented. The
proposed mechanism suggests that in addition to entrainment, disentrai
nment, and bubble breakup, a fourth aeration process occurs during dou
gh mixing: bubble compression, arising from the viscoelastic nature of
the dough. Evidence is presented that indicates bubble compression oc
curred during mixing; during subsequent relaxation of the dough, a 65%
volumetric expansion of the bubbles was observed, with a time constan
t of 20 sec.