A sizing apparatus to coat carbon fibres with aqueous water-dispersibl
e polymeric interphases was developed. The apparatus utilizes a high l
evel of fibre spreading achieved through control of fibre tension and
the application of rollers. A statistical process model was developed
to relate the mean sizing level to the process independent variables.
Pyrolysis in a nitrogen atmosphere was developed as a quantitative siz
ing level determination technique for the polymer poly(vinyl pyrollido
ne) (PVP). Scanning electron microscopy demonstrated that the PVP was
deposited on to the fibres in a highly uniform manner. The sizing proc
ess along with the statistical process model and the characterization
techniques allow for the precise development of interphase materials w
hich are tailored for optimal composite performance. (C) 1998 Publishe
d by Elsevier Science Ltd. All rights reserved.