Two of the most difficult issues to resolve in current design of head/
disk interface in magnetic recording devices are stiction and durabili
ty problems. One method of overcoming these problems is by implementin
g a technology known as load/unload, where the system is designed so t
hat the slider never touches the disk surface. One potential problem w
ith this type of system is slider/disk contact induced disk defects. T
he objective of this paper is to show that the likelihood of disk scra
tches caused by head/disk contacts during the load/unload process can
be significantly decreased by rounding the edges of the air-bearing su
rface. Using the resistance method, we observe that head/disk contacts
burnish the corners of the slider and thereby decrease exponentially
with load/unload cycles. A well burnished slider rarely causes and dis
k damage thus resulting in an interface with significantly higher reli
ability. A simple hertzian contact stress analysis indicates that the
contact stress at the head/disk interface can be greatly decreased by
increasing the radius of curvature of the air-bearing surface edges.