Particle counting in reactive gases such as hydrogen and oxygen utiliz
ing condensation nucleus counter (CNC) technology is now possible with
counters such as the CPC 7651 being commercially available. Described
here is a sampling system that allows these counters to be used for c
ontinuous monitoring in hydrogen and oxygen. A closed sampling system
is described which maintains the inlet of the particle counter at slig
htly above atmospheric pressure, utilizing sample gas pressure to main
tain the proper sample flow rate. This avoids the use of a sampling pu
mp which is a potential ignition source when used with reactive gases.
For continuous monitoring applications, refilling of the working flui
d during operation is necessary. A pressurized fill system is also des
cribed which allows a counter to be refilled against the elevated pres
sure at the sample inlet. The fill system provides an inert gas above
the working fluid and can also be used to refill multiple particle cou
nters.