Anodic oxidation of Al-Zr bilayer samples (aluminium deposited on zirc
onium) has been investigated by secondary ion mass spectrometry depth
profiling and transmission electron microscopy of ultramicrotomed sect
ions. Anodizing proceeds in the sequence of growth of amorphous anodic
alumina and, when the aluminium layer is consumed, growth of crystall
ine anodic zirconia on zirconium. Despite the outer anodic Al2O3 layer
having a higher ionic resistivity than the inner anodic ZrO2 layer, f
ingers of ZrO2 do not penetrate locally into the outer Al2O3 layer. Th
e oxidation of the inner zirconium layer results from oxygen ions tran
sported through the outer amorphous Al2O3 layer without zirconium bein
g in direct contact with the electrolyte. These new findings and their
impact on the detailed understanding of oxygen transport during the g
rowth of crystalline anodic ZrO2 are considered. (C) 1997 Elsevier Sci
ence S.A.