Production problems attributed to excessive stresses generated during
the cure of epoxies led us to develop a formalism to predict these str
esses. In our first studies, we developed a fundamental understanding
of the complex evolution of viscoelasticity as the cure progresses. We
then incorporated these results into a proper tensorial constitutive
equation that was integrated into our finite element codes and validat
ed using more complicated geometries, thermal histories, and strain pr
ofiles. The formalism was then applied to the original production prob
lem to determine cure schedules that would minimize stress generation
during cure. During the pursuit of these activities, several interesti
ng and puzzling phenomena were discovered that have stimulated further
investigation.