A generic solution to the problem of collecting and analysing batch pl
ant data from different control systems has been developed using Micro
soft's front and back office product set, It offers low-cost exploitat
ion due to world-a ide company standardisation on the MS Office produc
t set. A standard set of event message types have been defined which a
re now generated automatically by different control systems used in ZE
NECA. All events are collected in real time and the batch data server
configures itself automatically by analysing the data collected to det
ermine product names, batch identities, unit names, operation names, p
hase names, etc. Plant data is loaded into normalised SQL server data
tables whose structure is independent of the original batch control sy
stems. A standard client application has been developed in MS Access w
hich allows users to analyse single and multiple batches and relate pr
ocess measurements to batch events. It is tightly integrated with othe
r components of MS Office and data can easily be exported into spreads
heets or documents. Validation effort required for specific applicatio
ns of the validated product set is minimised as it configures itself f
rom the underlying data. The batch data server acts as an inter-face b
etween the proprietary world of batch control systems and corporate st
andards for information technology. (C) 1998 Elsevier Science Ltd.