The formation of 10 nm scale Si pillars using deposited metal clusters
of various kinds (Au, Ag etc) as nuclei for the creation of etch mask
s has been investigated via SF6 microwave plasma etching at about -130
degrees C. Experiments using size-selected Ag clusters indicate that
the cluster size affects the efficiency of pillar formation but has li
ttle effect on the diameter of the fabricated pillars. The average dia
meter of pillars fabricated with Au clusters is 9 nm, while that with
Ag clusters is 19 nm. This is attributed to the difference in chemical
reactivity of the clusters with S or F, the components of the etching
gas, which results in a different ability to form etch masks by conde
nsation of SxFy species.