A method for the quick screening of conceptual design alternatives for
liquid extraction processes is described. As an example, the extracti
on of acetic acid from water using diethyl ether as a solvent is consi
dered. First, two feasible extraction flowsheets are generated based o
n an analysis of the phase behaviour. Design estimates are made using
recently developed geometric methods. An economic analysis shows a sig
nificant incentive for both flowsheets as an alternative to convention
al binary distillation. Using a rank order analysis, it is found that
the fractional recovery of solvent is the most important design variab
les in the extraction flowsheets. Surprisingly, it is found that the m
ore complex flowsheet is the more economically attractive, because it
avoids the difficult separation of small amounts of acetic acid from w
ater by distillation.