Previous experiments indicated that the contact angles required for sp
ontaneous infiltration of molten metal alloys into particulate ceramic
preforms are significantly less than 90 degrees. Analysis of capillar
ity In pores between packed particles shows the origin of this effect
to be in the non-cylindrical curvature of these pore surfaces. A simpl
e geometrical approach for predicting critical contact angles, theta(c
), for spontaneous infiltration of non-cylindrical pores is presented
and applied to the pore structure between close-packed spheres. Althou
gh the critical contact angle for entry of the first layer of pores va
ries with the direction of infiltration, complete spontaneous infiltra
tion of the structure is limited by penetration of the tetrahedral por
es, for which theta(c) = 50.7 degrees. (C) 1998 Acta Metallurgica Inc.