A numerical model is presented for a two-dimensional surface-tension-d
riven flow with two free surfaces, as is the case for a stationary ful
l-penetration weld. Focus is on the flow patterns with the presence of
two free surfaces and how they differ from those with one free surfac
e. A standard splining scheme is used to numerically solve the governi
ng equations with primitive variables u, v, p, T and the locations of
the free surfaces. Results for several combinations of Reynolds number
, capillary number, Bond number, and external pressure are presented I
f is found that with low Reynolds number, thermocapillary flows with t
wo free surfaces have stronger secondary vortex than those with one fr
ee surface. For two-free-surface flaws with high Reynolds number, ther
mocapillary forces at the bottom free surface are strong enough to gen
erate a secondary vortex that is comparable to the primary vortex gene
rated by the thermocapillary forces at the top free surface. Furthermo
re, two-free-surface flows are more flexible than one-free-surface flo
ws; therefore, under the same conditions, the former oscillate with a
higher frequency than the later. This is consistent with prior experim
ental observation and analytical investigation.