This article reports the results of an empirical study that probed the
adoption of Early Supplier Involvement (ESI) in the product developme
nt process. ESI is defined as a form of vertical cooperation where man
ufacturers involve suppliers at an early stage in the product developm
ent/innovation process. generally at the level of concept and design.
Previous research has shown that Western automobiles manufacturers obt
ained significant benefits by emulating the ESI practices of their Jap
anese competitors; the bulk of research knowledge is, in fact, located
in this domain. This study focused on a group of assembly-based indus
tries outside the automotive setting to determine if the adoption and
benefits of ESI are found in other domains as well. Twenty-five compan
ies in three non-automotive industries participated in the research. A
model of ESI adoption was developed and tested, and an ESI index crea
ted to determine the degree to which this practice was applied. The re
sults reveal. among other things, that the level of ESI practice is st
rongly related to a higher number of supplier base initiatives, lower
product integration, broader supplier-scope and a higher proportion of
parts purchased. Significant results were also obtained in comparison
s between industry sectors and geographic regions (USA, Western Europe
and Japan). We suggest that promising directions for future research
include broad-based samples across industrial sectors and industry-foc
used empirical study. (C) 1998 Elsevier Science B.V. All rights reserv
ed.