The thermal stability of thin CoSi2 layers is demonstrated to improve
with the use of oxygen-containing annealing ambients. Pinhole formatio
n observed in 11-27 nm thick CoSi2 layers after anneals at 800 degrees
C in nitrogen and vacuum is found to be eliminated when oxygen is use
d as the annealing ambient. A thin SiO2 layer grown during oxygen anne
als, which curbs surface diffusion and reduces the rates of kinetic pr
ocesses, is thought to be the primary reason for the retardation of la
yer agglomeration. The beneficial effect of air exposure and wet etche
s to the integrity of thin CoSi2 layers is also shown. These findings
suggest the inclusion of oxygen in certain Co salicide processing step
s. (C) 1998 American Institute of Physics. [S0003-6951(98)03616-X].