Grain growth of ZnO in liquid phase sintering of ZnO-0.5 mol%Bi2O3 cer
amics has been studied by increasing the doping amount of Al2O3 from 2
5 ppm to 200 ppm. Al2O3 was doped using an aluminum nitrate aqueous so
lution. When 50 ppm of Al2O3 was doped to ZnO ceramics, abnormal grain
growth was observed, while 75 ppm Al2O3 retarded grain growth. Doping
of Al2O3 to pure ZnO ceramics did not cause abnormal grain growth, bu
t simply retarded grain growth. The ratio of diameters of these grain
sizes sintered at 900 degrees C: d (abnormal grain growth)/d(retarded
grain growth) is 20-100. Mechanisms of abnormal grain growth and retar
dation are proposed as follows. When the doped amount of Al2O3 was 50
ppm, aluminum compound thin films which were formed around ZnO grains
at a low temperature and retarded grain growth disappeared suddenly by
diffusion into the ZnO gain and ZnO grains grew suddenly. When tile d
oped amount of Al2O3 was 75 ppm and the aluminum compound film was thi
ck enough, part of the film remained unchanged even when a considerabl
e proportion of the aluminum diffused mainly into the ZnO to reach sol
ubility, retarding grain growth.