Real-time monitoring of the exhaustion of water-soluble dyes has been
extended to disperse dyeing of cellulose acetate and polyester. A prev
iously described flow injection analysis system was modified to monito
r disperse dyeings on a laboratory package dyeing machine. These equip
ment modifications, as well as the process for selecting an appropriat
e solvent, are presented. Calibration models for converting visible sp
ectra to individual dye concentrations were developed using partial le
ast squares regression. These models were validated with three-dye mix
tures of known concentrations and then used to monitor disperse dyeing
of cellulose acetate fabric and polyester yarns. Supercritical fluid
extraction of disperse dye from the polyester yarn confirmed the conce
ntrations as determined from real-time flow injection analysis.