Examination of a fifth wheel coupling which had failed in service show
ed that it had been modified and that the operating handle had been mo
ved from its original design position. This modification completely el
iminated the safety device designed to prevent inadvertent opening of
the coupling locking mechanism. No alternative safety device was emplo
yed to ensure the safety of the modified design. Furthermore, the rubb
ing plate on the pup-trailer was significantly smaller than that on th
e fifth wheel, with the result that the load transfer conditions were
not optimal. This may have resulted in excessive damage to the wearing
components such as the locking jaw, the locking bar and the king pin.
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