Chloride ion attack on Al 7075-76 in aqueous hydrochloric acid leads t
o localized corrosion and subsequent initiation of fatigue cracks on t
he surface. Fitting is observed when the specimen is exposed to a corr
osive environment. Microcracks, voids, extrusions, and intrusions are
then formed during the fatigue process. From a global viewpoint, all o
f the corrosion and fatigue damage appears to be randomly oriented, re
sulting in a change in the surface roughness. The Laser Speckle Sensor
technique is used to detect the minute surface texture change, associ
ated with the damage caused by corrosion and fatigue. Nonuniform surfa
ce roughness is observed due to corrosion. The corrosion pits tend to
coalesce along the rolling direction. The change in surface roughness
is significant around the crack tip during the fatigue process. As a r
esult there are synergistic activities; the surface roughness caused b
y corrosion and fatigue leads to crack initiation, and the crack growt
h further increases surface roughness.