Laser interference patterning can be used to produce periodic silicon
structures from amorphous silicon films. We demonstrate that periods d
own to 210 nm and structure sizes less than 100 nm can be realized. We
examine film agglomeration as a way for direct laser patterning witho
ut etching. The capability of the method to produce different morpholo
gies is investigated. An analytical two-dimensional thermal calculatio
n is compared with the experimentally observed sizes to understand the
physical limits of the process. As an extension of the method, an oxi
dation step is shown to reduce the lateral dimensions of stripes witho
ut interrupting them. The results indicate possible processes for the
production of yet smaller structures and for the use of these films as
etching masks.