Multicomponent coatings developed recently have much higher hardness t
han traditional hard coatings such as TiN and CrN. However, alloyed ni
trides coated directly on substrates usually suffer from decreased adh
esion strength. Compositional grading is one approach to achieve both
high hardness and high adhesion for tribological applications. This pa
per reports the development of graded Cr-Ti-N coatings using an unbala
nced magnetron sputtering technique. The mechanical properties of the
coatings were determined by nanoindentation and scratch tests. The tri
bological properties were evaluated by a pin-on-disk tribometer. The s
tructure and mechanical properties of the coatings were found to depen
d strongly on substrate bias and the relative content of the titanium
to chromium. Under optimized deposition conditions, the graded Cr-Ti-N
coatings showed very high elasticity (an elastic recovery of ca 80% w
as observed), which is desirable for tools coatings. The hardness incr
eased by a factor of 2 and the adhesion strength was also improved com
pared with those of CrN or TiN, resulting in a significant enhancement
of wear resistance. These improvements were attributed to a combinati
on of alloy-hardening and grading effects through an intermediate comp
ound. (C) 1998 Elsevier Science S.A.