A model developed for multicomponent gas separation using hollow-fiber
contactors permits simulation of cocurrent, countercurrent, and cross
flow contacting patterns with permeate purging (or sweep). The numeric
al approach proposed permits simulation to much higher stage cuts than
previously published work and provides rapid and stable solutions for
cases with many components, with widely varying permeability coeffici
ents. This new approach also permits the rational and straight forward
incorporation of effects such as permeate sweep, pressure-dependent p
ermeability coefficients, and bore side pressure gradients. Simulation
results are presented for separation of commercially significant mult
icomponent gas mixtures using polymer permeation properties similar to
those of polysulfone. The effect of permeate purging on separation pe
rformance is explored for air separation. The influence of pressure ra
tio on hydrogen separation performance for a refinery stream is presen
ted Air is modeled as a four-component mixture of O-2, N-2, CO2, and H
2O and the refinery stream contains five components: H-2, CH4, C2H4, C
2H6, and C3H8. In air separation, permeate purging with a small fracti
on of the residue stream provides a very effective method for improvin
g module efficiency for drying but is not efficient for improving nitr
ogen purity or recovery. In multicomponent mixtures, maxima in the com
positions of components of intermediate permeability may be observed a
s a function of distance along the hollow fiber. This result suggests
the use of membrane staging to capture these components at their maxim
um concentration.