Small levels of boron (20-40 wt ppm) in steel were found to have a lar
ge influence on the microstructure and hardness of resistance seam wel
ds. The decomposition kinetics of austenite to ferrite were retarded a
nd resulted in the formation of bainitic and martensitic microstructur
es in the weld metal. The welds with low and high boron concentrations
showed large differences in hardness. This microstructure development
is in agreement with theoretical calculations of time-temperature-tra
nsformation diagrams. This work stresses the importance of considering
boron levels in steels on the weld properties.