Measurements have been made using a polarized optical microscope equip
ped with hot stages in order to investigate the transcrystallization o
f polypropylene (PP) on polytetrafluoroethylene (PTFE) fibers. Based o
n the theory of heterogeneous nucleation, the interfacial free energy
difference function, Delta sigma, of PP on PTFE fibers was determined
and compared with that in the bulk matrix. It has been found that Delt
a sigma(PTFE) = 0.75 +/- 0.12 erg/cm(2), and Delta sigma(bulk) = 1.23
+/- 0.07 erg/cm(2). From a thermodynamic point of view, crystallizatio
n of PP is most likely to take place on PTFE fiber rather than in the
bulk. Moreover, a simple model, based on the thermal-stress-induced cr
ystallization and the morphology of fiber surface, is proposed to acco
unt for the development of transcrystallinity from a molecular point o
f view. Effect of the thickness of transcrystalline layers on the inte
rfacial strength has been investigated using a single-fiber pull-out t
est. To generate transcrystalline layers with different thickness, two
different methods were applied. One is to allow the isothermal crysta
llization to proceed to completion at various temperatures. The other
is to let specimens crystallize at 140 degrees C first for various tim
es, and then quench there to room temperature to complete the crystall
ization. Values of adhesive fracture energy and the frictional stresse
s in the debonded region were deduced. Results show that the presence
of transcrystallinity does not promote the level of adhesion. However,
the frictional stresses at the debonded fiber/matrix interface are in
creased for specimens crystallized at a higher temperature where a thi
cker transcrystalline layer is developed.