In recent years several investigators have focused on the synthesis of
uniformly and continuously coated particles to impart improved chemic
al stability, mechanical strength, morphology and/or dispersibility to
powders required for preparing next-generation composities. This pape
r reviews two in situ reaction methods employed at Clarkson University
to selectively coat individual particles having widely different shap
e, size and chemical composition. The aerosol procedure allows core pa
rticles to become coated using room temperature liquid-gas reactions.
Alternatively, coating particles dispersed in a solvent containing rea
ctive precursors is more applicable to industrial processing. Uniform,
well-adhering coatings of polyurea on titania powder, of polydivinylb
enzene on silica beads, and of carbon and boron nitride on silicon car
bide whiskers were made by selecting the correct precursors and reacti
on chemistries. Qualitative assessment of adhesion between the coating
s and cores is given.