The fabrication of a powder composed of alumina and titanium trialumin
ide TiAl3 from TiO2 and aluminium powder is reported in this paper. Th
e powders were ball-milled together under vacuum for 100h in a laborat
ory scale mill with no reaction evident directly after milling. Differ
ential thermal analysis showed that the milled powder underwent an exo
thermic reaction below the melting point of aluminium. An unmilled pow
der underwent a slow reaction until an exothermic reaction occurred at
1000 degrees C. The milled powder showed complete reaction to Al2O3 a
nd TiAl3 after heating to 600 degrees C whereas the unmilled powder re
action was incomplete after 1 h at 1200 degrees C. Analysis of the ene
rgetics of the reactions suggested that the milled powder would underg
o self-propagation, whereas the unmilled powder would not. (C) 1998 Pu
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