Transmission electron microscopy with automated image analysis (TEM/AI
A) was used to characterize the three-dimensional morphology and aniso
metry of carbon black aggregates. Individual carbon black aggregates w
ere imaged at multiple goniometer angles, and their three-dimensional
aggregate structure was modeled, yielding greatly enhanced morphologic
al information. Aggregate size distributional properties were determin
ed at multiple goniometer orientations for N300 and N600 series grades
of varying aggregate structure levels. Aggregate projections were fou
nd to exhibit statistical decreases of 10 to 25% in area and perimeter
with rotation. Decreases in other morphological parameters, including
non-dimensional shape parameters, were also observed. In general, hig
her structure grades (aggregates) were found to display larger relativ
e changes in morphological parameters with rotation than lower structu
re grades. Ramifications for conventional TEM/AIA and void-volume/poly
mer occlusion capacity measurements are addressed. Further analysis in
cludes an assessment of aggregate anisometry on the TEM sample grid an
d new insights into the three dimensional nature of carbon black aggre
gate structure.