This work investigates the feasibility of an ultrasound scanner design
ed to reconstruct three-dimensional profiles of objects in air. There
are many industrial applications in which it is important to obtain qu
ickly and accurately the digital reconstruction of solid objects with
contactless methods. The final aim of this project was the profile rec
onstruction of shoe lasts in order to eliminate the mechanical tracers
from the reproduction process of shoe prototypes. The feasibility of
an ultrasonic scanner was investigated in laboratory conditions on woo
den test objects with axial symmetry. A bistatic system based on five
airborne polyvinylidenedifluoride (PVDF) transducers was mechanically
moved to emulate a cylindrical array transducer that can host objects
of maximum width and height 20 cm and 40 cm respectively. The object r
econstruction was based on a simplified version of the synthetic apert
ure focusing technique (SAFT): the time of flight (TOF) of the first i
n time echo for each receiving transducer was taken into account, a co
arse spatial sampling of the ultrasonic field reflected on the array t
ransducer was delivered and the reconstruction algorithm was based on
the ellipsoidal backprojection. Measurements on a wooden cone section
provided submillimetre accuracy in a controlled environment.